Integrating Pallet Wrapping Machines into Production Lines
Optimising Your Workflow with Pallet Wrapper Integration
In today’s fast-paced manufacturing and logistics sectors, the ability to automate and streamline every stage of the production line is vital. One area where automation has proven highly effective is pallet wrapping. Integrating pallet wrapping machines into existing production lines not only enhances speed and consistency but also reduces manual handling, safety hazards and labour costs. In this article, we’ll explore why pallet wrapper integration is the next step in improving your production line, technical factors to consider, methods of integration, and how FROMM Packaging Australia can help you make the transition seamlessly.
Why integrating pallet wrapping machines matters
Integrating pallet wrapping machines offers significant operational benefits. By automating the end-of-line packaging process, businesses can reduce manual handling or intervention, improve load stability, and enhance throughput. These benefits support more streamlined pallet wrapping processes, ensuring consistent wrap quality, minimised film waste, and lower labour costs.
Moreover, integration eliminates common bottlenecks associated with manual or semi-automatic pallet wrapping. With less downtime and more reliable output, businesses can meet growing production demands without compromising on safety or product integrity.
Key considerations for successful integration
Space & Layout Requirements
Before introducing a pallet wrapping machine into your line, evaluate the available floor space and workflow. Proper placement ensures efficient movement of pallets from conveyors to the wrapper and onward to dispatch. FROMM’s range of inline pallet wrapping machines—like those in the FA6 Series—are designed for seamless integration into tight or complex layouts.
Electrical & System Compatibility
Each pallet wrapping machine has unique power and control requirements. For smooth integration, ensure compatibility with your existing power supply, PLCs, and safety systems. FROMM offers a complete installation solution with our experienced technicians able to provide guidance on setting up power configurations and integrating safety circuits to meet Australian safety standards.
Conveyor & Workflow Alignment
Integration isn’t just about plugging in a new machine. It requires aligning the pallet wrapper with your conveyor system to ensure a continuous flow. FROMM’s automatic wrappers can be integrated with infeed and outfeed conveyors and include optional features to ensure correct load positioning.
Throughput & Volume
If your current process can't keep up with demand, it’s time to consider full automation. Evaluate your current and projected pallet wrapping volumes, i.e. how many pallets per day or shift are currently being wrapped? And how many need to be to meet demand?. Machines like the FA8 Series are built for high speed, high volume environments—delivering efficiency without sacrificing wrap quality.
Safety & Operator Access
Operator safety remains paramount. FROMM’s equipment includes built-in safety features like emergency stops, sensors, mesh fencing, interlocked light curtains and user-friendly control panels. By reducing or eliminating human intervention in the process, automated wrappers also help prevent common workplace injuries—enhancing WHS compliance.
FROMM Automated Pallet Wrappers designed for integration
FROMM offers a range of machines built for flexible integration into diverse environments:
FA6 Series Automatic Inline Rotary Arm Wrapping Machine
This robust system is designed for continuous flow operations and delivers high-speed wrapping while keeping the pallet stationary — ideal for unstable or lightweight loads.
FA7 Series Automatic Rotary Arm Wrapping Machine
A heavy duty rotary arm model offering full automation and high throughput, as shown in this case study, where a drum manufacturer streamlined their packaging process with outstanding results.
FA8 Series Automatic Inline Ring Stretch Wrapping Machine
The FA8’s ring design allows for exceptionally fast wrapping speeds, reducing film usage and ideal for environments with frequent product changeovers.
Expert tips for a smooth integration process
Partner with experienced suppliers
Choose a provider with a proven track record. FROMM has installed many fully automatic systems across Australia, including complex installations like this one for a spare parts distributor that significantly improved safety and efficiency.
Test throughput before going live
Our automated projects include a commissioning phase where all elements of the wrapping process are tested. For large production environments we can secure loan equipment to minimise downtime during the installation process.
Involve your operations team early
Include your operators and maintenance staff from the beginning. Their feedback is crucial for planning layouts, adjusting workflows, and training on new systems.
Schedule maintenance and servicing
Routine maintenance ensures optimal performance. FROMM provides both remote and onsite support, plus virtual and in-person training to keep your machines in peak condition post-installation.
Want advice on integration? Contact us online or talk to a FROMM expert on 1800 940 356.
Integrating Automatic Pallet Wrapping Machines FAQs
Yes—with the right planning and system compatibility. FROMM’s wide range of models allows integration across different industries and production scales.
Automation ensures consistent wrap quality, reduces downtime, and allows for faster packaging throughput. It also supports sustainability by optimising film use and reducing waste and safety hazards.
It depends on your volume and budget. Semi-automatic systems are great for medium throughput, while fully automatic machines are better suited for high-volume lines that need to eliminate operator involvement.
You’ll need a clear understanding of your layout, power specs, conveyor design, and production targets. The FROMM team can help you map out the best path forward.
Absolutely. FROMM offers full service support—from consultation and customisation to installation, training, and ongoing service.
Trusted By Companies Large And Small Across Australia
