How to Wrap Irregularly Shaped Loads: Tips & Techniques

Not every product can be nearly arranged in cartons on a pallet. Irregularly shaped loads are quite common, and there are numerous solutions and tips to ensure they are securely wrapped for transport. Here are four key considerations to keep in mind. 

1.) Choose The Right Material: Irregularly loads often feature sharp edges or protrusions that can easily tear standard plastic film. To mitigate this risk, opt for a heavier stretch film that can withstand the added stress. This choice not only protects the film from damage but also ensures that the load remains securely wrapped during transport.

2.) Adjust Wrapping Speed: The speed of the wrapping process can significantly affect the quality of the wrap. Slowing down the turntable during the wrapping process allows the film to be applied more carefully, ensuring it adheres property to the load's contours. This helps to create a tighter and more secure wrap, reducing the chances of shifting or damage during transit.

3.) Utilise Advanced Wrapping Equipment: Irregularly shaped loads were once only capable of being wrapped by hand; however significant advancements in technology can now provide  quicker and more consistent results. Consider investing in pallet wrapping machines that come equipped with features designed for handling irregular loads. Your options can include:

• FROMM pallet wrapping machines, which can be fitted with larger turntables or extensions, to accommodate various load sizes without manual adjustments. These machines also automatically detect the dimensions of the cargo, ensuring optimal wrapping regardless of shape. 

• FROMM robot stretch wrapping machines are ideal for irregular shape loads that may not be able to be placed on a traditional pallet wrapper turntable. Robot stretch wrappers can move to any area in your warehouse and use innovative technology to detect the size and height of your load. 

• FROMM orbital wrapping systems are ideal for wrapping long loads items such as pipes, tubes or rods and can be used with or without infeed and outfeed conveyors. 

4.)  Ensure Adequate Film Applications:  It is your duty to ensure that the load is secure and safe for transport, capable of withstanding the stresses of shipping. Companies may face liability for damages if the packaging fails to secure the load during an accident. FROMM Packaging Australia possesses specialised testing equipment that can replicate the conditions a pallet experiences during transport. The FROMM Transport Simulator allows FROMM to conduct in-house testing on load stabilisation and the stress experienced during transit, a pioneering achievement in the Australian packaging industry.

This allows you to scientifically determine the appropriate amount of packaging materials needed to safely contain the load during transport. Contact us today if you would like an evaluation using the shipping simulator. 

By keeping these considerations in mind, you can enhance the safety and integrity of your irregularly shaped loads during transportation . Whatever the size and shape of your products, FROMM has the right solution for you. Contact one of our knowledgeable team members today to talk about your requirements . We can create a tailored recommendation for you that aligns with your needs and budget.