A Step-by-Step Guide to Using Strapping Tensioners

26 Nov 2024

Whether you’re working with steel or plastic strapping, tensioners are essential tools to keep loads safe and secure during transport. In this guide, we’ll walk you through the steps for using various types of strapping tensioners—including steel, plastic, and manual options—and provide tips on how to release them safely. For an even clearer understanding, watch this video demonstration to show the steps in action. Let’s get started!

Understanding Tensioners: Why They're Essential

Tensioners play a critical role in the strapping process, allowing you to apply the right amount of force to hold products together securely. From durable steel coils to packaged glass, proper tensioning prevents damage during handling and transportation, keeping everything in place and minimising risks.

How To Use Steel Strapping Tensioner

Steel strapping tensioners are designed to handle heavy-duty materials, like steel coils, pavers, bricks, and more. Here’s how to use one effectively:

1.) Prepare The Strap And Tensioner

Wrap the steep strap around the bundle you want to secure. Ensure the strap lies flat against the surfaces.
Place the steel strapping tensioner on the overlapping strap ends, typically with the handle on top for easy access.

2.) Insert And Tighten The Strap

Slide the tensioner's cutter beneath the strap, positioning it close to where the who ends overlap.
Begin tightening by pulling the handle towards you. This action draws the strap tight around the load. Continue until you feel the strap is secure and has minimal movement.

3.) Seal The Strap

Insert a metal seal (a small piece of metal used to hold the strap in place) over the overlapped ends.
Use a sealer tool to crimp the seal securely, holding the strap in place. Your load is now ready for transport.

4.) Recommended Tools For Heavy-Duty Steel Strapping

If you're handling steel strapping for heavy-duty applications, consider using a pneumatic-powered tool like the A452 Pneumatic Powered Steel Strapping Tool or the A482 Pneumatic Powered Steel Strapping Tool, both designed to ensure secure tensioning.

5.) Tips For Using Steel Strapping Tensioners

Always wear gloves to avoid hand injuries
Be cautious when releasing the strap, as steel had high tension and can snap back if not handles carefully.

How To Use A Plastic Strapping Tensioner

Plastic strapping is a lighter and more flexible alternative, suitable for securing lighter loads or delicate materials. Plastic tensioners are similar to steel but require a different technique to suit the material

1.) Wrap And Position The Strap

Begin by placing the plastic strap around the items, overlapping the ends at the top.
Position the plastic strapping tensioning over the overlap.

2.) Tighten The Strap

Feed the strap through the tensioner's gripper. Then, pull the handle toward you to start tensioning. Be careful not to apply too much pressure; plastic strapping can stretch and deform.

3.) Seal The Strap

Once the strap is tight, place a plastic buckle or seal over the overlap.
Use a sealer or a buckle to hold the strap in place. Release the tensioner, leaving the load secure.

4.) Tips For Plastic Strapping Tensioners

Avoid overtightening, as plastic can weaken if stretched too much.
Store plastic strapping in a cool, dry place to prevent degradation over time.

5.) Additional Options For Heavy Duty Plastic Strapping

For applications that require a tougher hold, a Heavy Duty Plastic Strap Tensioner can offer extra durability and tension control.

How To Use A Manual Strapping Tensioner

Manual tensioners are versatile and effective for a range of materials, from steel to plastic. Here's a general guide on using manual tensioner:

1.) Wrap The Strap Around The Load

Place the strap around your items, overlapping the ends.

2.) Position The Manual Tensioner

Insert a seal ends into the manual tensioner, which has a feedwheel to grip the strap. Begin to handle to apply tension.

3.) Seal The Strap

Insert a seal over the strap overlap and use a sealer tool to crimp the seal securely.

4.) Tips For Manual Strapping Tensioners

Use a gradual motion when tightening to avoid snapping the strap.
Check the strap periodically if the load is going to be stored for a while, as tension can lessen over time.

How To Release A Strap Tensioner Safely

Releasing a tensioner can be a tricky task, especially with high tension steep strapping. Here's a safe way to do it:

1.) Wear Protective Gear

Before releasing, put on gloves and safety goggles, especially when working with steel strapping.

2.) Lift The Tensioner Handle

Lift the tensioner handle slowly to release tension. This action reduces the risk of the strap snapping back suddenly.

3.) Remove The Seal

If the strap has been sealed, use a cutting tool to remove the seal, freeing the strap ends. Dispose of the used strapping freely.

4.) Store The Tensioner Properly

After each use, wipe down your tensioner and store it in a clean, dry place to extend its life.

How To Choose The Right Tensioner

Selecting the correct tensioner depends on the type of strapping and the weight of the load. Here's a quick summary:

Steel Strapping Tensioner: Ideal for heavy, durable loads like steel or bricks. Use when you need maximum security.
Plastic Strapping Tensioner: Great for lighter loads or delicate items. Choose this option if your products can be easily damaged.
Manual Tensioner: Worked well across multiple materials and is versatile enough for different strapping needs.

Get The Right Tensioner For Your Needs At FROMM Packaging Australia

Using the correct tensioner for your strapping needs is crucial to keep products secure and safe. Whether it’s a steel strapping tensioner for heavy-duty jobs or a plastic option for lighter materials, following these steps ensures your load stays intact from start to finish. Practise careful handling and proper release techniques to maximise safety. If you’re ready to invest in a high-quality tensioner, FROMM Packaging Australia offers a wide selection to meet your needs.