2025 Guide to Advancements in Pallet Wrapping Technology
Pallet wrapping has long been the preferred method for securing loads for transport and storage—delivering unmatched efficiency, stability, and protection. But in 2025, the expectations around pallet wrapping are rapidly evolving. Businesses are no longer just looking for containment—they want automation, precision, and sustainability.
In this article, we explore the latest pallet wrapping technology advancements, highlight innovative pallet wrapping solutions, and showcase how FROMM Packaging Australia is helping businesses transform their load containment processes through cutting edge innovation.
Why Pallet Wrapping Technology is Evolving
Modern logistics operations face increasing challenges: labour shortages, rising freight costs, and growing demand for sustainable solutions. Manual wrapping processes are no longer viable for many businesses—especially those seeking faster turnaround, reduced physical strain on workers, and consistent wrap quality.
In response, technology is stepping in to do more of the heavy lifting. Innovations in pallet wrapping are streamlining operations and allowing teams to do more—with fewer touchpoints and higher precision.
Key Innovations in Pallet Wrapping Solutions
Intelligent Automation & Smart Machines
Today’s smart wrappers use advanced sensors, programmable wrapping patterns, and remote control features to enhance productivity. Forklift operators can now initiate wrapping cycles without leaving their seats, thanks to remote systems similar to garage door openers. FROMM’s Æolus Air Technology even enables hands-free film application using directed airflow, and the film tail is automatically cut and secured at the end of the cycle.
All of these intelligent features reduce downtime, improve safety, and allow operators to perform other tasks while the machine completes the wrap cycle — boosting throughput and efficiency. FROMM machines fitted with Æolus Air Technology include the FS2000, FR2000 and FS580 Series.
Integrated Weighing and Labelling Systems
Another practical innovation is the integration of scales and label printers directly into pallet wrapping machines. Every pallet must be weighed for transport compliance and accurate freight charges. Scales and label printers are an option that can be integrated onto many of FROMM’s pallet wrapping machines, which eliminates the need for standalone scales. Pallets can be wrapped, weighed and labelled in one streamlined process—saving time and reducing errors.
Pre-Stretch Film Technology
Pre-stretching film in the machine carriage is not new — but modern innovations now allow different levels of stretch to be applied across various parts of the load. This means optimal containment on the corners and reduced film usage on flat surfaces — maximising safety while supporting sustainability targets.
FROMM’s pre-stretch film carriage precisely manipulates the film tension during the wrapping process. Though imperceptible to the human eye, the machine’s sensors capture and store the data, enabling programmable wrap cycles tailored to specific load types.
Sustainable Film Usage & Recyclability
Today’s machines are designed to work with thinner, more recyclable films without compromising performance. FROMM’s FORZA Stretch Film is a prime example — it provides optimum performance at lower film gauges. Developed for use in high-speed, power pre-stretch applications, in automatic and semi-automatic pallet wrapping machines to significantly reduce plastic usage without compromising on effective load containment. It aligns with broader sustainability goals and delivers reliable containment for a range of industries.
Improved Safety and Ergonomics
Modern wrappers are built with the operator in mind. Features like low-profile turntables, automatic film cutting, and smart load detection minimise manual handling and injury risks. These improvements not only enhance workplace safety but also increase daily throughput by reducing fatigue and process interruptions.
Latest Pallet Wrapping Machines to Watch
FROMM continues to lead with machines designed for flexibility, intelligence, and speed. Here are just a few of the latest machine solutions to hit the market:
Powered by patented Æolus Air Technology, the FS2000 allows touchless film application and automatic end of cycle film attachment. It's ideal for medium volume, high-speed operations that prioritise safety and productivity.
This entry level robotic mobile wrapper is perfect for sites with varied pallet sizes or tight spaces. Its portability and ease of use make it an excellent choice for warehouses needing versatility without sacrificing performance.
Designed for irregular and long loads, FROMM’s Orbital series provides reliable wrapping solutions for unique applications like furniture, piping, or timber — protecting and securing loads without the need for traditional pallets.
Machine Options
Is it Time to Upgrade Your Pallet Wrapping Process?
If you’re still using outdated or manual systems, it may be time to assess your needs.
Look out for:
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Excessive film waste
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Inconsistent wrapping quality
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Slow throughput or operator bottlenecks
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Frequent rewraps or damaged shipments
FROMM’s team can help you evaluate your current setup and recommend the best solution for your business.
Ready to upgrade? Speak to a FROMM expert at 1800 940 356 or contact us online.
Why Choose FROMM for the Latest Pallet Wrapping Technology?
With over 80 years of experience and a commitment to in-house engineering and product development, FROMM offers unmatched expertise in packaging automation. Whether you need standard systems or tailored solutions, FROMM delivers with reliability and innovation.
The FROMM advantage includes:
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Deep industry knowledge
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Broad product range with customisation options
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Local servicing, training, and support
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Continuous innovation across all product lines
Got questions? Let’s get it quickly wrapped up. Contact us online or talk to an expert 1800 940 356.
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